Jacketed Glass Reactor

A jacketed glass reactor, also known as a double-layer glass reactor, is a kind of glass vessel used for conducting chemical reactions. It consists of an inner glass vessel and an outer jacket glass. The space between the inner vessel and the jacket is filled with a circulating heating or cooling fluid.

NO.	AC112-1	AC112-2	AC112-3	AC112-5
Model	SF-1L	SF-2L	SF-3L	SF-5L
Inner Volume (L)	1	2	3	5
Jacket Volume (L)	0.3	0.6	1	1.5
Pressure(Mpa)	-0.1~0.1
Motor Power(W)	60	60	90	90
Stirring Speed (rmp)	0~1000
Temp. Range (°C)	-120~560
Performance	Corrosion resistant
Power Supply (V)	220

 

NO.	AC112-10	AC112-20	AC112-30	AC112-50	AC112-100	AC112-150	AC112-200
Model	SF-10L	SF-20L	SF-30L	SF-50L	SF-100L	SF-150L	SF-200L
Inner Volume (L)	10	20	30	50	100	150	200
Jacket Volume (L)	3	6	10	15	30	50	60
Pressure(Mpa)	-0.1~0.1
Motor Power(W)	90 1/3	90 1/3	90 1/3	120 1/3	250 1/3	400 1/3	400 1/3
Stirring Speed (rmp)	0~600
Temp. Range (°C)	-120~560
Performance	Corrosion resistant
Power Supply (V)	220

NO.	AC112-10EX	AC112-20EX	AC112-30EX	AC112-50EX	AC112-100EX	AC112-150EX	AC112-200EX
Model	SF-10LEX	SF-20LEX	SF-30LEX	SF-50LEX	SF-100LEX	SF-150LEX	SF-200LEX
Inner Volume (L)	10	20	30	50	100	150	200
Jacket Volume (L)	3	6	9	15	30	45	60
Pressure(Mpa)	-0.1~0.1
Motor Power(W)	180	180	180	180	370	370	370
Stirring Speed (rmp)	60~600
Temp. Range (°C)	-120~560
Performance	Corrosion resistant
Power Supply (V)	220
Explosion-proof	Motor and controller, ExdllBT4Gb

NO.	AC112-10LI	AC112-20LI	AC112-30LI	AC112-50LI	AC112-100LI
Model	KSF-10L	KSF-20L	KSF-30L	KSF-50L	KSF-100L
Inner Volume (L)	10	20	30	50	100
Jacket Volume (L)	3	6	10	15	30
Pressure(Mpa)	-0.1~0.1
Motor Power(W)	90 1/3	90 1/3	90 1/3	120 1/3	250 1/3
Stirring Speed (rmp)	0~600
Temp. Range (°C)	-120~560
Performance	Corrosion resistant
Power Supply (V)	220
Feature of Kettle	Liftable and rotatable

 

 

 

Jacketed glass reactors are widely utilized in a wide range of applications, including chemical synthesis, medicinal research, and bioengineering. They are especially well suited for processes involving sensitive materials, extremely reactive compounds, or reactions needing precise temperature control. The jacketed construction improves reaction efficiency and enables for simple viewing of the reaction process via the transparent inner vessel.

It frequently takes part in reactions like esterification, alkylation, acylation, and condensation that are part of the numerous organic synthesis processes. A jacketed reaction vessel, which offers temperature control and effective mixing, is frequently used for these processes.

 

 

    

(1) Jacket design for providing high or low temperature environment for reaction;

(2) Excellent sealing fittings constructed of high-quality borosilicate glass;

(3) Solvent-resistant PTFE on all sealing components ensures long time durability and operation;

(4) Adjustable stirring rate provides great torque or high speed;

(5) Wide range of temperature operations, from -60°C to 250°C ;

(6) Tough PTFE stirrer reinforced with stainless steel, suited for a variety of viscous fluids;

(7) Easily visual operation with digital speed and temperature displays;

(8) Supporting framework made of heavy-duty stainless steel with locking casters for mobility and stability;

(9) Easy-to-install modular design for exceptional ease and low cost of maintenance.

 

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Steps for Installing a Double-Layer Reactor

1. Build the stand: Assemble the stand or other support system for the double jacket glass reactor according to the specified instructions. Make sure it is firmly attached to the ground or a bench and is steady.


2. Attach the glass vessel by putting it on the support and correctly centering it. Utilize the provided clamps or other fasteners to safely attach the vessel. Avoid overtightening the clamps to prevent damage to the glass.


3. Install the motor: If the jacketed lab reactor has a motor for stirring, make sure to install and connect it according to the instructions. Verify that the motor is firmly attached and positioned so that it faces the stirring mechanism.


4. Examine the electrical connections: Make sure that every electrical connection is made correctly, including the power supply and grounding. Observe all applicable rules and recommendations for electrical safety.


5. Run a test on the jacketed reactor to make sure everything is operating as it should. Check to see if the stirrer, cooling/heating system, and other accessories work properly.

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The jacketed glass reactor is commonly used in chemical laboratories and research settings due to its versatility and excellent temperature control. To facilitate its operation and enhance its capabilities, the heating and cooling circulator and vacuum pump can be used as supporting equipment.

 

In modern day-to-day life, jacketed reactors have found practical applications in many different industries and research fields. Here are some practical examples of how to use a double jacketed reactor:

Pharmaceutical development

*Encapsulated glass reactors are used for pharmaceutical development and optimization.

*Researchers use it to carry out reactions, such as synthesis, purification, and formulation, in a controlled environment.

*These reactors enable precise temperature control and efficient mixing, enabling researchers to study reaction kinetics and optimize drug production.

Food and beverage processing

*In the food and beverage industry, glass-enclosed reactors are used for a variety of processes.

*For example, in the brewing industry, it is used for yeast breeding and fermentation.

*These reactors provide a controlled environment to maintain optimal conditions during the various stages of food and beverage production.

Chemical processing technology

*Closed glass reactors play an important role in chemical process engineering, especially during scale-up and pilot plant operations.

*Engineers use it to evaluate reaction kinetics, heat transfer characteristics, and overall process feasibility.

*These reactors help determine the optimal conditions and parameters for large-scale industrial production.

 

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